Ultrasonic plastic welding is a process of joining thermoplastic materials by applying high-frequency acoustic vibrations to the parts being joined. An ultrasonic plastic welding machine typically consists of a power supply, a transducer, a welding horn, and a fixture or tooling.
The power supply generates high-frequency electrical energy that is then converted to mechanical vibrations by the transducer. The welding horn amplifies the mechanical vibrations and applies them to the parts being joined, causing the plastic material to soften and flow together. The fixture or tooling holds the parts in place during the welding process.
Ultrasonic plastic welding is commonly used in industries such as automotive, medical, packaging, electrical, and consumer goods for joining parts such as housings, panels, filters, and components. It offers several advantages over other welding methods, including fast cycle times, high strength and hermetic seals, and the ability to weld complex geometries and dissimilar materials.
✔ ULTRA UPWM 15- 2600
✔ ULTRA UPWM 20-1000
✔ ULTRA UPWM 20-1200
✔ ULTRA UPWM 20-1500
✔ ULTRA UPWM 20-1800
✔ ULTRA UPWM 20-2000
|Horn||Design as per the customized application|
|Actual Weight||Approx. 96 kg|
|Actual Size (L x W x H)||Approx. (728 X 434 X 1193) mm|
|Packaging Type and Size||Wooden Box and Approx. Size (875 X 581 X 1340) mm|
|Input Power Supply||AC 230V 50/60Hz, 16Amp|
|CVT / Stabilizers||If the voltage is unstable then use CVT/Stabilizer to avoid damage|
|Working Pressure||2 to 10 bars (Air Compressor required 1Hp 50Ltr)|
❑ Rigid mechanical design.
❑ Low friction slide mechanism.
❑ Accurate stroke adjustment.
❑ Adjustable mechanical stop.
❑ High accuracy pressure regulation and speed control.
Much Faster than Traditional Welding Methods. With the compatible parts, the high-frequency ultrasonic vibration can weld parts quickly. As a result, ultrasonic welding technology guarantees a fast production process, high throughput, and short turnaround times.
❑ High Level of Safety
Due to the indirect application of heat, there is a reduction in operational hazards. Aside from that, heat generated by the process is localized and quickly dissipated. Hence, there is no damage to the welded joints and the surroundings of the materials to be welded.
Machines used for the welding process are reliable as they experience minimal breakdowns and faults. Furthermore, with automation, there is a reduction in operational and human error, operation cost, and improvement in welded joint quality.
❑ Suitable for Dissimilar materials
It is a suitable process for welding different materials - an important attribute needed in plastic welding. In contrast, other plastic welding processes are unsuitable for dissimilar plastic materials because there is no molecular bond formation.
❑ Minimal Material Costs
It saves production costs as no filler material is used in Ultrasonic Welding .The process doesn't require consumables, unlike other joining processe, which use connective bolts, solders, and other adhesive materials. Due to that, it is more cost-effective.
❑ Joint Quality
Quality ultrasonic equipment and tooling will function reliably for thousands and thousands of cycles It produces a High-Quality Bond and a clean tight seal The welded joint does not have defects such as plastic flashes, deformation, or fault. As a result, the welded joint has a high quality, clean, and invisible seam.
❑ AUTOMOBILE PARTS - Bumpers, Air Filters, Car Audio, Foot pads, Door panels, etc
❑ ELECTRICAL & ELECTRONICS - Chargers, Storage battery, Mobile panels, Telephones, Sockets, Humidifiers, etc.
❑ STATIONARY - Photo Albums, Folder files, Name card holders, Ink bottles cap, etc. PLASTIC TOYS - Joining of two different plastic parts, Assembly of plastic Toys.OTHER RANDOM APPLICATIONS: -
❑ Eyelet Welding ₴ Key-chain Welding
❑ I-card Lace Welding ₴ Impeller & Impeller Bowl Welding
❑ Air Cooler Parts Welding ₴ Velcro Welding